Batch and Wave Picking

Advanced Picking Methods

For high-volume operations, batch and wave picking improve efficiency.

Batch Picking

Combine items from multiple orders into a single pick run:

  • One picker collects all items for several orders simultaneously
  • After picking, items are sorted by order at a packing station
  • Reduces travel time in the warehouse

When to use: Multiple orders containing the same products.

Wave Picking

Release groups of orders for picking in scheduled "waves":

  • Orders are grouped by criteria (carrier, priority, zone)
  • Each wave is released at a specific time
  • Coordinates picking, packing, and shipping in synchronized batches

When to use: Large warehouses with scheduled shipping windows.

Zone Picking

Assign pickers to specific warehouse zones:

  • Each picker only works in their assigned zone
  • Items pass from zone to zone until the order is complete
  • Reduces training (pickers only need to know their zone)

When to use: Very large warehouses with specialized storage areas.

Setting Pick Type

When creating a pick list, select the pick type:

  • Standard (default)
  • Batch
  • Wave
  • Zone

Note: Batch and wave picking are most effective with 10+ orders per day. For lower volumes, standard single-order picking is usually more efficient.

Last updated April 09, 2026
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